How to Make Charcoal Briquettes from Waste?
What are Charcoal Briquettes?
Charcoal briquettes, crafted by compressing agro-forestry materials without any binders or additives, are entirely natural. These briquettes have become a popular alternative to fossil fuels like oil and coal.
These briquettes feature a distinctive round hole in the center. They are primarily utilized for barbecuing, as they produce minimal odor, smoke, and ash, while offering high heat and extended burn times.
As a novel, clean, and eco-friendly fuel option, charcoal briquettes are increasingly favored for both household and industrial applications.
Raw Materials Suitable for Charcoal Briquetting
Materials considered waste, including sawdust, straw from various crops, branches of wood, hulls of rice, sawdust from bamboo, shells of peanuts, and shells from sunflowers, among others.
Waste generated from logging activities, including the ends of logs, stumps, branches, twigs, bark, and trimming leftovers.
Charcoal Briquetting Process from Agriculture Waste
For producing premium charcoal briquettes, selecting the right and dependable equipment from a professional supplier and manufacturer is crucial.
For industrial-scale charcoal briquetting, especially operations exceeding one ton per hour, essential equipment includes a hammer mill or crusher, pipe dryer, charcoal briquetting machine, and a carbonization furnace.
A comprehensive process for charcoal briquetting includes the following stages:
Raw material: Gathering raw materials for charcoal briquettes is straightforward due to their abundant availability.
A wide range of agro-forestry waste, including sawdust, crop straw, wood branches, and rice hulls, can be utilized. Prior to the briquetting process, these materials require preliminary processing to make them suitable for further steps.
Our Hammer mill is apt for this task, efficiently crushing various straws or wood logs with a diameter of less than 200mm. The milling process reduces these materials to an output diameter of 3-5mm, making them ideal for the subsequent briquetting stage.
Drying Process: The subsequent phase in the process is drying. Typically, the moisture content in raw materials like sawdust exceeds 12%, necessitating the use of a sawdust dryer to lower this moisture level.
Additionally, a boiler plays a crucial role, generating the hot air required for the drying process. This step is essential to prepare the materials for the final stages of charcoal briquette production.
Briquetting process: The central process in charcoal briquette production is briquetting, with the charcoal briquette machine being the key equipment.
This machine operates on the principle of compressing raw materials at a high temperature and then molding them into briquettes with a square, hollow-center shape that are dense or prism-like in form.
During this process, it’s crucial to maintain a moisture content of 8%-12% in the materials. If the moisture is too high, the briquettes may fall apart; if it’s too low, they are prone to cracking.
Briquette Machine Manufacturer
Jay Khodiyar is a prominent briquette machine manufacturer, specializing in transforming biomass into energy-efficient briquettes.
Renowned for innovation and quality, they offer a range of briquette making machine adept at processing various organic materials. Their eco-friendly solutions cater to a global clientele, seeking to reduce waste and promote sustainable energy practices.